First, the importance of equipment maintenance

1. Ensure production continuity

• Avoid production interruptions caused by equipment failure

• Ensure that the production program is completed on time

• Maintain stable product quality

2. Extend the service life of equipment

• Reduce wear and tear of parts

• Prevent major breakdowns

• Increase return on equipment investment

3. Reduce operating costs

• Reduce maintenance costs

• Reduce energy costs

• Avoid production losses

4. Ensure safe production

• Preventing safety accidents

• Create a good working environment

• Ensure employee safety

Second, the daily maintenance points

1. Daily maintenance program

Cleaning:

• Equipment surface cleaning

• Rail and transmission parts cleaning

• Sensors and detection components cleaning

• Hydraulic system external cleaning

Inspection items:

• Fasteners inspection in all parts

• Hydraulic system pressure check

• Pneumatic system sealing check

• Electrical connection status check

2. Weekly maintenance program

Lubrication maintenance:

• Each lubrication point filling lubricant

• Guide rail and slide lubrication

• Drive chain lubrication adjustment

System check:

• Hydraulic oil level and quality check

• Pneumatic system filter cleaning

• Electrical control system check

3. Monthly maintenance program

In-depth inspection:

• Equipment accuracy inspection and adjustment

• Wear and tear inspection of key components

• Function test of safety devices

• Control system parameter calibration

III. Common Problems and Preventive Measures

1. Problems of mechanical parts

Looseness phenomenon:

• Regularly check fasteners

• Establish fastener inspection records

• Use proper torque tools

Wear and tear problems:

• Lubricate and maintain on time

• Monitor the condition of wear parts

• Replace wear parts in a timely manner

2. Hydraulic system problems

Leak Prevention:

• Inspect seals regularly

• Monitor hydraulic fluid quality

• Replace deteriorated tubing in a timely manner

Pressure Abnormalities:

• Calibrate pressure gauges regularly

• Clean the hydraulic oil filter element

• Monitor oil temperature changes

3. Electrical system problems

Loose connections:

• Check terminals regularly

• Clean dust from electrical components

• Check grounding reliability

Faulty sensors:

• Clean detection elements regularly

• Calibrate sensor parameters

• Backup system parameter settings

IV. Maintenance Management System

1. Personnel training requirements

• Improve the professional skills of maintenance personnel

• Establishment of standardized operating procedures

• Organize regular technical training

• Cultivate the awareness of preventive maintenance

2. Record management

Maintenance records:

• Establish equipment maintenance files

• Record the contents of each maintenance

• Tracking equipment operation status

• Analyze the failure pattern

Spare parts management:

• Establish spare parts inventory system

• Use original qualified spare parts

• Tracking the use of spare parts

• Optimize spare parts procurement plan

3. Preventive maintenance plan

Formulate the principle:

• Based on the operating time of the equipment

• Considering the working environment conditions

• Refer to the frequency of equipment use

• Combined with the requirements of the production process

Implementation points:

• Strictly implement the maintenance program

• Handle abnormal conditions in a timely manner

• Regularly evaluate the effectiveness of maintenance

• Continuously optimize the maintenance program

V. Precautions

1. Avoid common misconceptions

• Repair instead of maintenance: can not wait until the equipment failure to carry out maintenance

• Neglect small problems: small faults may cause big problems

• The use of substandard parts: affect the performance and safety of equipment

• Neglect environmental factors: the working environment affects the life of the equipment

2. Special reminders

• Equipment working in harsh environments requires enhanced maintenance

• Increase the inspection frequency of new equipment in the early stage of operation

• Pay attention to the equipment adaptability adjustment when the season changes

• After a long period of downtime to carry out a comprehensive inspection before starting again

Sixth, the economic benefits of maintenance

Direct benefits:

• Reduce equipment maintenance costs

• Reduce the frequency of spare parts replacement

• Extend the service life of equipment

Indirect benefits:

• Ensure production schedule completion

• Improve the stability of product quality

• Enhance market competitiveness

• Enhance corporate image

The maintenance of aerated brick equipment is a systematic project, which requires enterprises to attach great importance to and long-term persistence. Through the establishment of a scientific maintenance system, strict implementation of the maintenance program, not only to ensure the normal operation of the equipment, but also to create significant economic benefits for the enterprise.

As a professional supplier of aerated brick equipment, our company not only provides high-quality equipment, but also provides customers with perfect after-sales service and technical support, including equipment maintenance training, spare parts supply, technical consulting and other comprehensive services. Welcome users to contact us for more professional guidance on equipment maintenance.