Homogeneous Panel Production Equipment--Intelligent Manufacturing Specialist for Building Energy-saving Thermal Insulation Materials

Product Overview: Homogeneous Panel Production Equipment

Homogeneous Panel Production Equipment (EPS polystyrene granule homogeneous insulation board equipment) adopts international advanced CLC technology, specializing in the production of self-insulation blocks, homogeneous panels, homogeneous insulation boards, EPS composite self-insulation blocks, partition boards and other series of products. The equipment through innovative production process, the foam concrete and polystyrene particles material scientific ratio, pouring foam, extrusion molding, the production of a new wall self-insulation material integrating heat preservation and structural functions in one.

Core technology advantages

International advanced production process

• Adopting imported technology and formula, a new generation of non-autoclaved environmentally friendly technology.

• Mature and reliable technology, stable and excellent product quality

• Cement foam process mixes lightweight concrete with polystyrene particles and other raw materials to produce energy-saving thermal insulation wall materials.

Fully automatic intelligent production line

• Fully-automated production line with numerical control operation saves labor and time costs.

• Automatic feeding, pouring and mixing, easy to operate.

• Complete process flow: feeding-measuring-mixing-pouring-stopping-cutting-maintenance-factory

• Low labor intensity, can be operated by ordinary female workers

Excellent waterproof performance

• Adopting imported formula and production technology

• The product has excellent waterproof performance, effectively solving the problems of traditional materials such as hollowing, flaking and water seepage.

High-precision and high-speed cutting system

• High-precision block and wall panel grooving machine ensures standard size, no damage and no plastering.

• High-speed cutting saw has high cutting efficiency, stable operation, strong durability and convenient maintenance.

• Various models are available to meet different production needs

Environmental protection and energy-saving maintenance process

• Adopting unique self-heating circulation maintenance system (optional new air energy maintenance).

• Non-autoclave production method, no need for high temperature vaporization, low energy consumption, environmental protection and energy saving.

• High EIA pass rate, in line with national environmental policy requirements.

Wide choice of raw materials

• Support for local materials, significantly reducing production costs

• Abundant available raw materials: tailing waste, fly ash, furnace slag, stone powder, phosphorus gypsum, slag, industrial tailings, construction waste, etc.

Product characteristics of homogeneous panels

Light weight and high strength

• Bulk density of 500-800kg/m³, effectively reducing the load of buildings

• Strength level can be increased according to design requirements (A2.5-A3.5)

Stable quality

• Small water absorption, reduce the internal and external wall hollowing, cracking and other quality shortcomings

• The appearance of the product is regular, and the construction performance is good.

Economical and energy-saving

• Heat transfer coefficient and thermal inertia indexes meet the requirements of energy saving (energy saving of more than 65%)

• The wall does not need additional thermal insulation treatment, reducing construction costs.

Excellent thermal insulation

• Thermal insulation and wall structure are "two-in-one", avoiding the exterior wall thermal insulation layer falling off and cracking.

• Multiple functions such as thermal insulation, heat insulation, moisture-proofing, sound absorption, sound insulation, etc.

Convenient construction

• Standardized product specifications, simple and fast construction

• Easy for workers to learn and understand, greatly improving construction efficiency.

Scope of application

Types of products

• Production of polystyrene composite wall products of different densities

• Homogeneous insulation boards, self-insulating blocks, partition boards, etc.

Engineering applications

• Integral thermal insulation of floors and roofs of buildings

• Exterior filler wall materials for frame buildings

• External wall and surface insulation of heavy buildings

• Integral thermal insulation of external walls and floor elements

• Integral internal and external walls and partitions

• Manufacture of load-bearing and self-supporting elements

Investment requirements for plant construction

Plant and infrastructure

• Production plant: 20-60 meters wide, 80-200 meters long, from 6 meters high

• Product care area: 2,000-8,000 square meters (adjusted according to production volume)

• Total area: 8-30 acres (adjusted according to production scale)

Water and electricity demand

• Water consumption: 80-500 tons/day

• Electricity consumption: 200-800 kW (total power)

Production raw material requirements

1. Cement: 425R silicate cement (required)

2. EPS polystyrene pellets (required)

3. Fly ash (optional)

4. Stone powder fine powder (optional)

5. Sand (mud content ≤ 2%, optional)

6. Slag powder fine powder (optional)

7. Additives (provided by equipment suppliers)

All-round project support

• Plant construction planning: provide customers with free plant construction planning and design services.

• Investment analysis: according to the local raw material prices and market conditions, provide production costs, product profits and investment planning analysis.

• Full service: from the initial stage of the project to the factory put into operation, provide a complete project investment program

• Data support: provide free equipment quotes, project reports and technical data.

Reasons for choosing us

• Leading technology: introduction of international advanced technology to ensure excellent equipment performance.

• Experienced: years of specialization in R&D and manufacturing of insulation material equipment.

• Environmental protection and energy saving: low energy consumption and harmless production process, in line with environmental protection requirements.

• Customized service: provide personalized solutions according to customer needs

• High return on investment: low production costs, broad market prospects for products

Welcome to contact us for more details of Homogeneous Panel Production Equipment and project investment program! We will provide you with professional technical advice and a full range of services to support and jointly promote the development of building energy-saving thermal insulation materials industry.