High precision block equipment: reshaping the new standard of wall materials, opening a new era of mortar-free construction

Introducing the advanced CLC block production technology from Germany, the high-precision block equipment is mature and reliable, with high strength, lightweight, heat insulation and waterproof. Fully automatic production line with less manpower, low cost, daily output of 1-6 million, fast return on investment, is the ideal choice in the field of high-end construction.

What is high precision block?

High-precision blocks are high-precision wall materials produced on the basis of ordinary aerated blocks through advanced technical means and special equipment. The products are characterized by precise size, sharp corners, easy construction and high added value, and are now widely used in large-scale high-end real estate and building materials.

This kind of environmental protection and energy-saving brick adopts waste and energy-saving technology, without any emission of waste gas, waste water and waste material in the production process, which is fully in line with the national industrial policy, and it is a real low-carbon and environmental protection product.

Product performance

1. High overall strength

With high strength and good overall performance, it can be used as a wall spacer with high layer width and large span. After anchoring with steel structure fittings, there is no need to add wall columns for walls with large span and high storey width, and its impact resistance is 1.5 times higher than that of general masonry.

2. Increase utility area

Thickness of 100mm, 85mm thinner than the traditional 120mm wall plus plaster, every 12 meters of extended wall construction, can increase the utility area of 1 square meter, the overall area of the room increased by 4-6%, significantly enhance the use of space value.

3. Excellent seepage resistance

The internal holes are all independent closed holes with a diameter of about 1~2mm, which can effectively prevent the diffusion of moisture. The impermeability of the wall is 85% higher than that of clay brick wall when ordinary external stucco is used.

4. Excellent sound insulation

Depending on the thickness of the wall and the surface treatment, it can provide sound insulation of 30~52dB. It is also a good sound-absorbing material, creating a quiet and comfortable living environment for you.

5. High dimensional accuracy

Advanced production technology and equipment to ensure the accuracy of the product dimensions, length, width and height of the direction of the error control within 2.0mm, much higher than the national standard requirements for superior products, so that the application of thin mortar possible.

6. Green environmental protection

Raw materials are all natural materials, in the production, transportation and use of the process does not produce any pollution, low energy consumption, is a real green building materials products.

Seven core advantages of the equipment

German technology, quality assurance

Adopting German authorized CLC foam concrete technology and British CDS steam curing technology, it greatly improves the strength, waterproof, heat preservation and environmental protection of lightweight concrete products.

Full-automatic production line

Fully-automatic production line with CNC operation saves labor and time; automatic measuring and loading, pouring and mixing; low labor intensity and easy to operate.

Excellent waterproof technology

Adopting imported formula and production technology, the blocks have excellent waterproof performance, effectively solving the problems of traditional aerated blocks' hollowing, peeling and water seepage.

High-precision and high-speed cutting system

Newly researched and developed high-precision block and wall panel grooving machine, with standard size, no breakage and free of plastering. It is suitable for long mold box and square mold box, and can cut various sizes and specifications.

Environmentally friendly maintenance process

Adopting unique self-heating circulation maintenance system (can be equipped with new air energy maintenance), non-autoclave production mode, no need for high-temperature vaporization, low energy consumption and environmental protection and energy saving.

Diversified choice of raw materials

Local materials, such as sand, fly ash, slag, stone powder, phosphorus gypsum, slag, industrial tailings, construction waste, etc., low production cost.

Seven, a machine multi-purpose solutions

The whole set of project solutions to meet diversified production needs, maximize the value of investment.

Production process

Feeding → mixing → pouring → static stopping → demolding → cutting → grooving → maintenance (steam) → palletizing → packaging → leaving the factory.

The whole process is automated to ensure product precision and quality stability.

Investment in plant construction and raw material requirements

Factory building and water and electricity:

• Production plant: 20 meters wide, 60-100 meters long and 6 meters high.

• Product maintenance area: 300-700 square meters (adjusted according to production)

• Water consumption: 50-150 tons/day; Electricity consumption: 150-300 kW (total power)

• Total area: 6-15 mu (adjusted according to scale)

Main raw materials:

• Cement: 425R silicate cement (required)

• Optional materials: fly ash, stone powder, river sand (mud content ≤ 2%), slag powder, etc.

• Additives provided by equipment suppliers

Customer Case: Successful Practice, Remarkable Benefits

Case 1: A high-end building materials production base in East China

After the introduction of high-precision block production line, the installation and commissioning of equipment was completed within 2 months, and the dimensional accuracy of the product reached international standards, and it quickly obtained orders from several high-end real estate projects, with a return on investment of only 5 months.

Case 2: Industrial Solid Waste Resource Utilization Project in North China

Utilizing local fly ash and industrial waste as the main raw materials not only reduces the production cost, but also solves the problem of solid waste treatment. The high-precision blocks produced have excellent seepage resistance and have become the key recommended building materials in the region.

Case 3: A green building demonstration project in South China

Adopting high-precision blocks to construct assembled buildings, the walls are directly constructed without plastering, the construction period is shortened by 30%, and the construction waste is reduced by 90%, which has become a benchmark project for green buildings in the region.

Perfect after-sales support system

We provide a full range of technical support to ensure worry-free operation for our customers:

• 🏭 Plant planning and design guidance

• 🔧 Equipment installation and operation training

• 🔄 Wear parts supply and replacement support

• 🛠️ Professional technical maintenance services

• 📊 Production formula optimization and update

Contact Us

If you are interested in high precision block equipment, welcome to inquire for more equipment models, technical parameters and investment return analysis. We will provide you with professional one-stop solutions to help you go into production smoothly and win the market quickly.