Waterproof ALC wall panel equipment: energy efficient solution to lead the new era of green building

Policy support, broad prospects

Under the background of the national policy of vigorously promoting green building, energy saving and environmental protection, traditional wall materials are gradually replaced by new materials with better performance and more environmental protection. As a new type of wall material in line with the national industrial policy, waterproof ALC wall panel can enjoy multiple policy support such as tax incentives, project subsidies and scientific research funding. With the in-depth promotion of the policy of "banning and promoting the new", the market demand for lightweight and energy-saving wall panels is growing rapidly, and there are hundreds of billions of square meters of market space waiting to be explored every year.

Perfect process, leading technology in the industry

Intelligent production process

The whole set of production line adopts fully automatic intelligent design, including feeding platform, automatic mixing and pouring, static curing foam, automatic demolding, high-precision cutting, slotting and shaping, automatic clamping, finished product maintenance, automatic packing and other complete processes. Through the central control system, it realizes the automatic management of the whole process from raw material proportioning to finished products leaving the warehouse.

Patented maintenance technology

Adopting the original air-energy rapid curing process, the physical properties of the wall panels are optimized in a constant temperature and humidity environment. Compared with the traditional steam conservation, it saves more than 30% energy, and is not affected by climate conditions, and can realize stable production throughout the year.

Excellent technical parameters, industry-leading performance

Product performance index

• Dry density: ≤730kg/m³ for internal partition boards and ≤1030kg/m³ for external wall boards.

• Compressive strength: inner partition board ≥3.5MPa, outer wall board ≥5.0MPa

• Impact resistance: inner wall panel has no cracks after 5 impacts, outer wall panel has no cracks after 10 impacts.

• Hanging force: 1000N static load 24h without more than 0.5mm cracks

• Sound insulation performance: inner wall panel ≥35dB, outer wall panel ≥45dB

Technical parameters of production line

• Production capacity: daily output of 150 cubic meters of foamed cement, can produce 1000-2500 square meters of wall panels with different thickness.

• Total power of equipment: 200-800 kW

• Water consumption: 80-500 tons/day

• Degree of automation: the degree of automation of the whole line is more than 85%.

Scientific plant construction planning and all-round support

Plant construction requirements

• Production plant: 20-60 meters in width, 80-200 meters in length, and more than 6 meters in height.

• Conservation area: 2000-8000 square meters

• Total land area: 8-30 acres (adjusted flexibly according to production)

• Power demand: 200-800 kW total power

• Water demand: 80-500 tons per day

Raw material configuration program

The main raw materials include 425R silicate cement, fly ash, stone powder fines, slag powder and other industrial wastes, together with special additives, to realize the comprehensive utilization of resources.

Global Successful Cases, Quality Witnesses Strength

Large residential projects in the Middle East

We provide a full set of production line equipment for a large residential community in Dubai, with an annual output of 500,000 square meters of ALC wall panels. The project makes full use of the abundant quartz sand resources in the region, and the products have excellent high temperature resistance and waterproof performance, which are perfectly adapted to the climate characteristics of the Middle East region, and have become the green building demonstration project recommended by the local government.

Southeast Asia Industrial Park Construction Project

In a large-scale industrial park project in Ho Chi Minh City, Vietnam, the whole automated production line has been running stably for three years, with an annual output of 350,000 square meters of various wall panels. The production line adopts a special formula adapted to the tropical climate, and the product still maintains stable performance under high temperature and high humidity, which is highly recognized by a number of foreign-funded enterprises.

Perfect after-sales service system

We provide a full range of after-sales support:

• Plant planning: provide standardized drawing design and rational use of plant land scheme

• Installation and training: professional technical team on-site installation and commissioning, provide complete production technology training.

• Parts supply: establish a global parts supply network to ensure timely delivery.

• Local service: set up service outlets in major areas to provide rapid technical support.

• Technology upgrading: Continuously provide equipment modification and upgrading and technical formula updating services.

Diversified production process, one machine for multiple applications

Flat mold production process

Adopting the process of producing cement foam core material first, and then composite calcium silicate board and other panels to produce cement foam lightweight partition wall board.

Vertical mold production process

It can produce partition boards made of polystyrene PVC, reinforced fiber or GRC cement mortar.

CLC Foam Concrete Process

It is suitable for a variety of products such as pure cement foam wall panels, foam concrete wall panels, ceramic wall panels, waterproof ALC wall panels and so on.

Today, when environmental protection and efficiency are both important, choosing high-performance waterproof ALC wallboard production equipment is not only the best path for enterprise upgrading, but also an important practice to respond to the national green development strategy. We provide a full range of services from equipment selection, plant planning, technical training to after-sales support to help customers quickly put into production and maximize the benefits. We look forward to working with you to jointly promote the construction industry towards a new future of energy saving, environmental protection and high efficiency!