Permanent Formwork Production Line: The Perfect Combination of Construction Industrialization and Energy Saving and Environmental Protection

Revolutionary Building Thermal Insulation Technology

The non-demolition insulation formwork (building insulation structure one-piece board) is a major technological innovation in the construction industry, which is used as the exterior formwork of the external wall by prefabricating the insulation core material and cement mortar in the factory, and does not need to be dismantled after casting concrete. This technology has completely changed the traditional "four-sided support, four-sided demolding" construction mode, realizing the integration of the thermal insulation layer and the wall, structurally solving the existence of external thermal insulation of the external wall of the drum, falling off, fire and other potential safety hazards, while significantly saving construction costs.

Policy support and market prospects

As the country vigorously implement green building and energy saving and environmental protection policies, the non-demolition insulation template project enjoys multiple policy support, such as tax breaks,energy saving subsidies and technological innovation funding. According to the requirements of the building energy-saving standards, new buildings must meet the corresponding energy-saving indicators, it is expected that the market demand for non-demolition thermal insulation template will continue to grow rapidly, bringing vast business opportunities for investors.

Innovative technology and process advantages

Intelligent production line system

Adopting international advanced CLC technology and equipment, the whole line is equipped with intelligentized control system:

• Automatic batching and mixing system: precise measurement and uniform mixing.

• Intelligent composite molding system: realize the precise composite of insulation core material and panel.

• Constant temperature maintenance system: air energy maintenance technology, energy saving and environmental protection.

• High-precision cutting system: precise size, error control in the smallest range.

• Automatic packing system: improve efficiency and reduce labor

Patented production technology

Rapid maintenance process

Innovative air energy rapid conservation technology:

• Constant temperature and humidity environment to ensure the best performance of the product.

• 50% shorter maintenance cycle, 30% more energy saving

• All-weather production throughout the year, regardless of the climate

• Solve cracking problems and improve product strength

Diversified production process

• Flat mold production line: producing cement foam core material, composite calcium silicate board and other panels.

• Vertical mold production line: producing templates made of polystyrene granule, reinforced fiber, etc.

• CLC production line: producing cement foam wall panels, ceramic wall panels and other products.

Excellent product performance characteristics

1. Excellent thermal insulation performance

The thermal insulation core material adopts high quality material with low thermal conductivity, the thermal insulation performance far exceeds that of traditional materials, and can meet the requirements of the current building energy-saving standards.

2. Excellent fireproof and flame retardant performance

The product has excellent fire retardant properties, applicable to high-rise buildings, public buildings and other building types, to ensure building safety.

3. Good sound absorption and noise reduction effect

It can effectively stop the spread of noise, keep the indoor environment clean and improve the comfort of living.

4. Safe and reliable structure

Adopting steel mesh reinforcing material, the product is lightweight, high strength and high precision, and the concave-convex groove design of the side entrances facilitates quick installation and splicing.

5. Convenient and efficient construction

Realize the synchronous construction of building insulation and structure, greatly shorten the construction period and reduce the project cost.

Scientific plant construction planning

Requirements for plant and infrastructure

• Production plant: 20-60 meters in width, 80-200 meters in length, and more than 6 meters in height.

• Conservation area: 2000-8000 square meters (adjusted flexibly according to the output)

• Total land area: 8-30 acres

• Water and electricity requirements: electricity 200-800 kW, water 80-500 tons/day

Raw material configuration program

Main raw materials include:

• 425R silicate cement

• Fly ash

• Stone powder fine powder

• Sand (mud content ≤2%)

• Slag powder fine powder

• Special additives

Production technical parameters

Production capacity

The daily production capacity of the production line reaches 1,000-5,000 square meters, and the output can be flexibly adjusted according to the market demand:

• Standard board specification: length 2440-3000mm, width 610mm.

• Thickness range: 50-150mm

• Support customized production

Environmental protection certification

The products have passed the international environmental protection certification, with:

• Low energy consumption, harmless, non-polluting characteristics

• Comply with the national radionuclide limit standard

• Meet the requirements of building energy saving and wall material innovation

Significant investment advantages

Outstanding cost-effectiveness

• Low cost of raw materials, industrial solid waste can be utilized

• High degree of automation, labor cost savings of 50% or more

• High production efficiency, short return on investment

• Enjoy policy dividends, low investment risk

Strong market competitiveness

• Large profit margins

• Relatively small market competition

• Wide range of application fields

• High technical threshold

Wide range of application areas

The products are suitable for:

• Residential commercial buildings and villa buildings

• Industrial plants and storage facilities

• Public buildings and commercial buildings

• Old building renovation projects

• Special requirement buildings

Perfect service system

Provide all-round technical support:

• Plant planning: professional design solutions and site optimization

• Technical training: complete production operation and maintenance training

• Equipment installation: professional technical team on-site installation and commissioning

• Parts supply: perfect parts supply chain system

• Technology upgrading: Continuous provision of process improvement programs

Permanent Formwork Production Line integrates advanced technology, environmental protection concept and economic benefits, which is the ideal investment choice in the field of construction industrialization and energy saving and environmental protection. We provide a full range of services from project planning, equipment selection, technical training to after-sales support, helping investors to grasp market opportunities and maximize the value of investment. Welcome to visit us and jointly promote the green transformation and development of the construction industry!