Foam Concrete Block Automatic Production Line Solution - CLC Technology from Germany Leads the New Era of Green Construction

Product Overview

Foam concrete block equipment is a new generation of fully automatic block production system created by our company introducing German advanced CLC technology, which integrates the advantages of high efficiency, high precision, high automation, energy saving and environmental protection. The production line adopts intelligent numerical control system, which is easy to operate and supports diversified product production, and can produce foam bricks, lightweight bricks, aerated blocks and other new wall materials, which is comprehensively in line with the national policy guidance of green building materials, with high return on investment and broad market prospects.

Core Advantages

International leading CLC technology

Adopting German original CLC foamed concrete technology and British CDS steam curing system, combined with non-autoclaved environmentally friendly process, it significantly improves the product strength, waterproof and thermal insulation performance. Compared with the traditional autoclaved aerated concrete equipment, the investment cost is only 10%-20%, and the construction cycle is shortened by more than 80%.

Fully automatic intelligent production line

From raw material measurement, mixing and pouring to cutting and maintenance, palletizing and packaging, the whole line adopts CNC automatic operation, which can be performed by ordinary workers, significantly reducing labor costs and improving production efficiency.

High-precision cutting system

Professionally developed cutting saw system, the cutting error is controlled within 1.0mm, which is suitable for many types of molds, such as long mold box, square mold box, etc., with low waste rate and high finished product rate.

Environmental protection and energy-saving maintenance process

Adopting self-heating circulation conservation system (optional air energy conservation), non-high-temperature vaporization method, energy consumption reduced by more than 50%, no waste water and gas emissions, environmental assessment easier to pass.

Wide adaptability of raw materials

Fly ash, river sand, slag, stone powder, industrial tailings, construction waste and other materials can be used to realize the recycling of resources and reduce the production cost by using local materials.

Multi-purpose and flexible production

A set of equipment can produce blocks, lightweight bricks, partition boards, insulation boards and other products to meet diversified market demand and maximize the value of investment.

Perfect after-sales protection

Provide plant planning, installation training, supply of wearing parts, on-site service, technical upgrades and other comprehensive support to ensure that customers have no worries about production and continuous operation.

Comparison of Technical Parameters

Production process

Loading platform → mixing and casting → mold forming → discharging → static curing → demolding → cutting → steam curing → palletizing → packing → leaving factory

The whole process is controlled by automation, which ensures stable and consistent product quality, with a daily production capacity of 100-1000 cubic meters, and supports non-standard customization.

Requirements for plant construction

Requirements for factory building and utilities

• Production area: 20-60 meters wide, 80-200 meters long, more than 6 meters high.

• Product maintenance area: 2000-8000 square meters (adjusted according to the output)

• Water for production: 80-500 tons/day

• Electricity for production: 200-800 kW (total power)

• Total area: 8-30 mu (adjusted according to scale)

Production raw material requirements

• Cement: 425R silicate cement (required)

• Optional materials: fly ash, stone powder, river sand (mud content ≤ 2%), slag powder, etc.

• Foaming agent and additives: provided by our company

Successful cases

A new building materials enterprise

After the introduction of CLC lightweight brick production line, the plant was completed and put into production within 3 months, and the investment cost was recovered in half a year. The products are sold in the neighboring cities and are widely used in assembly building and new rural construction.

An environmental protection material company

Utilizing local fly ash and slag resources, the company realizes the use of local raw materials. The lightweight bricks produced are waterproof and crack-resistant, well received by the market, and have become a regional green building materials recommended products.

A construction waste resource utilization project

The construction waste is crushed and treated as the main raw material, which not only reduces the cost of raw materials, but also solves the problem of waste disposal. The project is supported by the local government, and has both social and economic benefits.

Reasons for choosing us

• Leading technology: German CLC technology, intelligent numerical control system, simple and reliable operation.

• Experienced: years of specialization in the field of block equipment, stable and reliable performance.

• Strong customization ability: provide equipment specifications and customization of transformation plan according to customers' needs.

• Comprehensive price ratio: low investment, easy maintenance, long service life and high return rate.

• Perfect after-sales service: provide full technical support and after-sales protection, help customers smooth production.

Contact us for more information

If you are interested in foam concrete block solutions, please contact us for more information about equipment models, quotations and cooperation details. We are willing to provide you with professional one-stop factory building and production solutions, and jointly promote the development of green building materials industry to create a better future!

Get detailed equipment quotes, project planning and technical support, to provide you with one-stop service!