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Ceramsite Block Production Equipment

Specialized in providing total solutions for ceramic block equipment and production line, covering automated batching system, efficient molding equipment, intelligent maintenance system and precise cutting equipment. We provide one-stop service of process design, equipment installation and commissioning, technical training and after-sales support.

 

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Ceramsite Block Production Equipment: the fully automated production line leading the green building materials innovation

In the pursuit of energy saving, environmental protection and efficient production in the construction industry, Ceramsite Block Production Equipment, as the core equipment for a new generation of wall materials production, is increasingly favored by the market due to its significant advantages of full automation, high efficiency, low energy consumption and environmental protection and energy saving. The equipment integrates the international advanced CLC block production technology, and realizes the automatic operation of the whole process from raw material processing to finished products through scientific proportioning and intelligent control.


First, what is ceramic block?

Ceramic block, also known as ceramic foamed concrete block, is a new type of energy-saving wall materials made of cement, fly ash, ceramic as the main raw materials, supplemented by industrial waste residues (such as slag, stone powder, construction waste, etc.), through mechanical mixing, foaming injection molding, maintenance of demolding, precision cutting and automatic palletizing. The product is not only in line with the national policy of land saving, energy saving and environmental protection, but also has excellent thermal insulation, sound insulation, fire prevention and seepage resistance, which is the ideal choice for realizing the same life of building insulation and structure.


Second, the process of ceramic block equipment

The whole line of equipment covers mixing, foaming, injection molding, static curing, demolding, cutting, palletizing and finished product maintenance, etc., realizing full-automatic continuous production:

  • Automatic measuring and loading: accurate proportioning, supporting a variety of raw materials;

  • Pouring and foaming mixing: CNC operation, low labor intensity;

  • Mold forming and resting: adapting to a variety of mold box types;

  • High-precision cutting system: small error, low breakage, supporting multiple specification customization;

  • Pallet-free palletizing and packing: saving templates, solving sticking and improving stacking stability;

  • Self-heating cycle maintenance: non-autoclave process, energy saving and environmental protection, easier to pass the environmental assessment.


Third, the core advantages of the equipment

  1. Leading technology
    Integration of German CLC foamed concrete technology and inorganic nano enhancement process, greatly improving the product strength, waterproofing and heat preservation, better than the traditional autoclaved aerated concrete process.

  2. Fully automatic numerical control production
    The whole line is highly automated and easy to operate, supporting female workers to operate, greatly saving labor and time costs.

  3. High-precision and high-speed cutting
    Self-developed cutting system, support long mold box, square mold box, cutting size standard, minimal waste, with online wet and dry cutting process.

  4. Environmental protection, energy saving and diversified raw materials
    Adopting self-heating circulation maintenance system, no need for high temperature vaporization, low energy consumption, easy to pass the environmental assessment. Raw materials can be selected from fly ash, slag, construction waste, stone powder and other waste materials, realizing the recycling of resources.

  5. Flexible Adaptation and Efficient Output
    Provide a variety of specifications of equipment, support customized production lines, daily output of up to 1,000 cubic meters, widely applicable to different sizes of plants and diversified markets.


Outstanding product advantages and wide application

With a series of excellent performance, ceramic self-insulation block has become the first choice of modern building wall materials:

  • Thermal insulation and energy saving: a single material can meet the building energy-saving standards, without the need to do additional insulation layer;

  • Sound insulation and fireproofing: closed microporous structure and hollow design bring excellent sound insulation and fireproofing performance;

  • Impermeability and durability: the water absorption rate is only 1/4 of the traditional aerated blocks, with strong impermeability;

  • Light weight and high strength: dry density is only 400-800kg/m³, reducing the building load by 20%-30%;

  • Convenient construction: high efficiency, low cost, overall economic benefits.


V. Perfect after-sales service, to protect customers worry-free operation

We provide comprehensive and professional after-sales service to ensure the stable operation of equipment and continuous and efficient output:

  • Plant planning and design: provide standardized drawing design and rational use of plant land program;

  • Installation and commissioning and training: professional team is responsible for equipment installation and commissioning, and provide complete production technology training;

  • Supply of wearing parts and consumables: efficient distribution of various types of parts, a stable supply of key consumables, and support for the supply of accessories nearby;

  • Local service and response: timely door-to-door solution of equipment problems, providing rapid technical support;

  • Technology upgrading and transformation: continuous updating of production technology and formulas, support for equipment transformation and upgrading.


Case Sharing

Case 1: a new building materials enterprises in East China
After the introduction of fully automatic ceramic block production line, the use of local fly ash and stone powder as the main raw material not only significantly reduces the cost of raw materials, but also to achieve the resource utilization of construction waste. The daily production capacity of the production line reaches 600 cubic meters, and the products have been successfully applied in many assembly building projects, and have been certified with the "Green Building Material Label".

Case 2: An insulation material factory in Central Plains
By upgrading the original production line and replacing the traditional cutting system with ceramic block equipment, the factory doubled its production capacity without expanding its plant. The self-insulation blocks produced are widely used in local public building projects, energy-saving acceptance rate of 100%, customer feedback construction efficiency enhancement is obvious, the comprehensive cost down by 30%.

For more technical information, project plan or case details about ceramic block equipment, please feel free to contact us for professional services and customized support!

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