Polystyrene granule self-insulating block equipment - Innovative solutions for building energy-saving integration

Product Overview

Polystyrene granule self-insulation block equipment adopts international advanced CLC technology, specializing in the production of polystyrene granule blocks, EPS blocks, EPS composite self-insulation blocks, polystyrene granule lightweight aggregate concrete blocks and other series of products. The equipment perfectly realizes the integration of building thermal insulation function and wall enclosure function, and the wall materials produced can meet the requirements of the current building energy-saving standards without additional thermal insulation measures, which is a major innovation in the traditional building design and construction methods.

Product Advantages and Technical Characteristics

Fully automatic intelligent production line

• Adopting fully automatic production line and numerical control operating system, greatly saving labor and time cost.

• Realize automatic measuring and feeding, pouring and mixing, easy to operate, ordinary female workers can be competent.

• Low labor intensity and high production efficiency

Excellent waterproof performance

• Adopting imported formula and advanced production technology

• The product has excellent waterproof performance, completely solving the traditional autoclaved aerated blocks' quality problems such as hollowing, spalling and water seepage.

High-precision and high-speed cutting system

• A new generation of high-precision block and wall panel grooving machine ensures standard size, no damage and no plastering.

• Applicable to long mold box, square mold box, can cut various sizes and specifications, less waste, low cost.

• High-speed cutting machine is stable, durable and easy to maintain.

• Various models are available to meet different production needs

Environmentally friendly and energy-saving maintenance process

• Adopting unique natural circulation conservation system (optional new air energy conservation).

• Non-autoclave production method, no need for high temperature vaporization, low energy consumption, environmental protection and energy saving.

• High EIA pass rate, in line with national environmental policy requirements.

Wide choice of raw materials

• Support local materials, significantly reduce production costs

• Available raw materials are abundant: sand, fly ash, slag, stone powder, phosphorus gypsum, slag, industrial tailings, construction waste, etc.

Features of polystyrene granule self-insulation blocks

Light weight and high strength

• Bulk density of 500-800kg/m³, effectively reducing the building load and investment cost.

• Strength grade can be adjusted according to design requirements (A2.5-A3.5)

Stable and reliable quality

• Small water absorption, completely solving the quality problems of internal and external wall surface such as hollowing and cracking.

• Good durability and long service life

Economical and energy-saving

• Heat transfer coefficient and thermal inertia indexes reach the energy-saving standard (energy-saving more than 60%)

• The wall does not need additional thermal insulation treatment, significantly reducing construction costs.

Excellent thermal insulation

• Thermal insulation and wall structure "two in one", to avoid the exterior wall insulation layer falling off and cracking

• Excellent heat preservation and insulation performance.

Convenient and efficient construction

• Standardized product specification, simple and fast construction

• Easy for workers to learn and understand, greatly improving construction efficiency.

Investment Requirements

Plant and infrastructure

• Production plant: 20-60 meters wide, 80-200 meters long and 6 meters high.

• Product maintenance area: 2000-8000 square meters (adjusted flexibly according to the output)

• Total area: 8-30 acres (adjusted according to production scale)

Water and electricity demand

• Water consumption: 80-500 tons/day

• Electricity consumption: 200-800 kW (total power)

Production raw material requirements

1. Cement: 425R silicate cement (required)

2. EPS polystyrene pellets (required)

3. Fly ash (optional)

4. Stone powder fine powder (optional)

5. Sand (mud content ≤ 2%, optional)

6. Slag powder fine powder (optional)

7. Additives (provided by equipment suppliers)

All-round project support

• Plant construction planning: provide customers with free plant construction planning and design services.

• Investment analysis: according to the local raw material prices and market conditions, provide production costs, product profits and investment planning analysis.

• Full service: from the initial stage of the project to the factory put into operation, provide a complete project investment program

• Data support: provide free equipment quotes, project reports and technical data.

Reasons for choosing us

• Leading technology: Introducing international advanced technology to ensure the excellent performance of equipment

• Experienced: many years of research and development and manufacturing of self-insulation block equipment.

• Environmental protection and energy saving: low energy consumption and harmless production process, in line with the requirements of environmental protection.

• Customized service: provide personalized solutions according to customer needs

• High return on investment: low production cost and broad market prospect.

Welcome to contact us for more detailed information and project investment program of polystyrene granule self-insulation block equipment! We will provide you with professional technical consulting and a full range of services to support you, and jointly create a better future for new building energy-saving materials.