Foam Concrete Block Equipment: Germany's CLC Technology Reinvents Green Building

Product Introduction

Our Foam Concrete Block Equipment newly introduces German advanced CLC technology, specializing in the production of new wall materials such as foam bricks, lightweight bricks, aerated blocks, aerated bricks and so on. The equipment adopts cement and fly ash (sand, stone powder, tailings, etc.) as raw materials, and produces high-quality products with high strength, lightweight and waterproof, non-cracking through the fully automated process of cement foaming, demolding, cutting, and maintenance, which has a broad market prospect.

What is foam brick?

The "foam" of foam bricks is not plastic foam, but closed air holes evenly distributed through cement foaming, as light as bread fermentation. Compared with traditional autoclaved aerated bricks, foam bricks have better heat insulation, sound insulation, thermal insulation and waterproof performance. With river sand, stone, slag, shale, gangue, fly ash and other major raw materials, to achieve the recycling of industrial solid waste resources, is a kind of green building materials products, with lightweight, sound insulation, fire prevention, environmental protection, energy saving and other advantages, fully in line with the development needs of green building and assembly building.

Six core advantages

Imported CLC wall material technical support

Adopting a new generation of CLC technology and formulas, it significantly improves the strength, waterproofness, heat preservation and environmental friendliness of lightweight concrete products. Compared with the traditional autoclaved aerated brick production method, it is more environmentally friendly and energy-saving, and the product quality is better.

Full-automatic operation production line

Fully automated production, less people, high output, low cost, easy to operate, production efficiency is greatly improved.

High-speed and high-precision cutting system

Fully automatic cutting equipment is equipped with a variety of models and specifications, selected according to customer needs. It is suitable for long mold box and square mold box, and can cut various sizes and specifications with less waste and low cost.

New Palletizing and Packing Line

Full-automatic palletizing and packing line without pallet, with reasonable design, high efficiency operation, and significantly reduce the production cost.

V. New air conservation process

Adopting non-high-temperature autoclave curing process, self-heating circulation system ensures good strength of products, environmental protection and low energy consumption.

Sixth, the raw materials are diverse and low cost

Fly ash, sand, slag, phosphogypsum, industrial tailings, construction waste and other raw materials can be used to reduce production costs according to local conditions.

Comparison of processes: subversion of traditional advantages are obvious

Comparison	Foam brick (CLC process)	Autoclaved aerated bricks
Plant construction cycle	1-2 months	More than 1 year
Return on investment period	3-6 months	3-5 years
Investment amount	Customized according to demand (about 10-20% of steam pressure)	Above 10 million (small scale)
Pollution status	No pollution (no waste water, exhaust emissions)	Serious (high energy consumption, boiler burning)
Energy cost	Low (room temperature or low heat cycle maintenance)	High (high energy consumption such as ball mill, autoclave)
Process method	Chemical foaming, closed cell, low thermal conductivity	Aluminum powder heating, physical foaming, holes and holes are connected.
Product quality	Good compressive strength (waterproof, no cracking)	Easy to absorb water, late cracking

Successful customer cases

Case 1: Henan Zhengzhou Environmental Protection Building Materials Co.

The company introduced our full set of foam brick production line in 2023, making full use of the local power plant fly ash and construction waste resources to achieve the following results:

Return on investment: total investment of 2.8 million yuan, 4 months to achieve profitability
Production efficiency: daily output reaches 150 cubic meters, with only 8 workers.
Environmental benefits: annual consumption of 20,000 tons of fly ash and 5,000 tons of construction waste.
Product quality: compressive strength of the product reaches 5.0MPa, with excellent waterproof performance.
Market feedback: the products are in short supply and have become the designated supplier for local key engineering projects.

Case 2: Guangdong Foshan New Building Materials Factory

The enterprise originally produced traditional clay bricks, facing environmental pressure and market shrinkage. 2022 transformation and upgrading of the introduction of our foam brick equipment:

Transformation effect: equipment installation and commissioning was completed and put into production within 6 months.
Cost advantage: raw material cost is reduced by 35%, energy consumption is reduced by 60%.
Product upgrading: developed fireproof and thermal insulation integrated board, added value increased by 40%.
Market expansion: products successfully entered the assembly building market in the Pearl River Delta region
Policy support: green building material certification and government environmental protection subsidies.

Production process

The whole set of equipment contains a complete production process:

Loading platform → mixing and pouring → returning empty mold → forming mold → discharging → resting → demolding → cutting → steam maintenance → palletizing → packaging → factory.

Investment conditions for plant construction

Requirements for factory building and water and electricity

Production area: 20-60 meters wide, 80-200 meters long and 6 meters high.
Product maintenance area: 2000-8000 square meters (adjusted flexibly according to the output)
Water for production: 80-500 tons/day
Electricity for production: 200-800 kW (total power)
Total factory area: 8-30 acres (adjusted according to sales volume)

Production raw material requirements

Cement: 425R silicate cement (required)
Fly ash raw ash (optional)
Stone powder fine powder (optional)
Sand: mud content ≤ 2% (optional)
Slag powder fine powder (optional)
Additives: provided by the company

Perfect after-sales service system

Five after-sales service guarantee

Plant planning: standardized drawing design, rational use of factory land
Installation and training: equipment installation and commissioning, production technology training
Replacement of wearing parts: distribution of various types of parts, the supply of key consumables
Local service: timely door-to-door solution, parts supply nearby
Technology Upgrade: Technical formula update, equipment modification and upgrade.

Foam Concrete Block Equipment provides customers with a full range of investment solutions with its advanced technology, perfect technology and high quality after-sales service. We welcome friends from all walks of life to visit and negotiate with us to jointly promote the development of green building materials industry and create a better future!

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