Foam concrete block equipment

Foam concrete block equipment, which introduces the advanced technology of CLC block from Germany, can produce a variety of new wall materials such as foam bricks, lightweight bricks, aerated blocks and so on, which is in line with the direction of the national policy support and has a broad market prospect. The produced bricks have high strength, light weight, waterproof and anti-crack, which are indispensable green building materials in modern construction.

What is foam concrete block equipment?

Foam concrete block equipment is a set of fly ash, sand, stone powder, tailings, slag, construction waste, cement, etc. as the main raw materials, through the mixing and foaming process to form a microcellular bubble concrete, and then after cutting, maintenance and other processes, automatic production of lightweight blocks of professional production line.

"Lightweight" is its core feature, the product weight is generally 500-800kg/m³, only 1/4 of the ordinary concrete, can float in the water. The use of this block can significantly reduce the weight of the building, improve construction efficiency, reduce the overall cost, and enhance the seismic performance.

Seven core advantages of the equipment

International leading non-autoclaved CLC technology

Adopting German CLC foam concrete technology and formula, combined with British CDS steam low-temperature curing process, the technology is mature and reliable, energy-saving and non-polluting, which significantly improves the product strength, waterproofing and heat preservation performance.

Highly automated production line

Fully-automated assembly line, CNC precise operation, less labor, high output, low cost, effectively ensure product quality and production stability.

Efficient and precise cutting system

Newly developed special block cutting saw system, suitable for long mold box, square mold box, can cut various sizes, small waste, low cost, easy maintenance.

Intelligent palletizing and packing system

Full-automatic pallet-free packing line with reasonable structure and efficient operation saves moldboard cost, solves the problem of product sticking and further improves the packing efficiency.

V. Environmental protection and energy-saving conservation process

Adopting air energy conservation system, non-high-temperature vaporization, environmental protection and low energy consumption, in line with the requirements of green production, to solve the problem of high energy consumption and pollution of the traditional process.

Diversified raw materials and controllable cost

Fly ash, river sand, slag, stone powder, industrial tailings, construction waste and other materials can be used, local materials, low raw material costs, environmental protection and waste.

Multi-purpose, flexible production

A set of equipment can produce blocks, lightweight bricks, partition boards, insulation boards and other products to meet diversified market demand.

Lightweight block vs traditional autoclaved aerated brick

Production process at a glance

Feeding → mixing → pouring → static stop → demolding → cutting → maintenance (steam) → palletizing → packaging → factory.

The whole process is automated, easy to operate, efficient and stable.

Investment and raw material requirements

Factory building and water and electricity:

• Production area: 20-60 meters wide, 80-200 meters long, more than 6 meters high.

• Maintenance area: about 2,000-8,000 square meters (adjusted according to production)

• Water consumption: 80-500 tons/day; Electricity consumption: 200-800 kW

• Total area: 8-30 mu (adjusted according to scale)

Main raw materials:

• Cement: 425R silicate cement (required)

• Optional materials: fly ash, stone powder, river sand (mud content ≤ 2%), slag powder, etc.

• Foaming agent and additives provided by equipment suppliers

Customer Case: Successfully put into production in many places, with remarkable benefits.

Case 1: A new building materials enterprise in Shandong

After the introduction of CLC lightweight brick production line, the plant was completed and put into production within 3 months, and the investment cost was recovered in half a year. The products are sold in the neighboring cities and are widely used in assembly building and new rural construction.

Case 2: An environmental protection material company in Henan Province

Utilizing local fly ash and slag resources, the company realizes that the raw materials are locally sourced. The lightweight bricks produced are waterproof and crack-resistant, well received by the market, and have become a regional green building materials recommended products.

Case 3: Sichuan construction waste resource utilization project

The construction waste is crushed and treated as the main raw material, which not only reduces the cost of raw materials, but also solves the problem of waste disposal. The project is supported by the local government, and has both social and economic benefits.

Perfect after-sales service support

We provide five major after-sales support to ensure that our customers have worry-free production and continuous operation:

• 📐 Plant planning and drawing design

• 🔧 Equipment installation and production technology training

• 🔁 Wear parts supply and quick replacement

• 🛠️ On-site service and repair

• 📡 Technology upgrading and recipe updating

Contact Us

If you are interested in foam concrete block equipment, welcome to contact us for more information about equipment models, quotations and cooperation details. We are willing to provide you with professional one-stop solution for plant construction and production.