Fully Automatic Horizontal Wall Panel Production Line: The Leader in Intelligent Manufacturing for Building Industrialization

Intelligent production system with leading technology

Fully Automatic Horizontal Wall Panel Production Line integrates electrical control, hydraulic transmission and mechanical operation, adopting international advanced industrial PLC intelligent control system, equipped with high-precision hydraulic components and compact mechanical structure, realizing safe and stable automatic production. The whole production line contains six core systems: batching and mixing system, automatic grouting system, mold turning system, transfer system, finished product maintenance system, and demolding and stacking system, forming a complete intelligent manufacturing line.

Excellent technical features and advantages

Highly automated production

• Automatic operation of the whole line: significantly save labor cost and improve production efficiency.

• Intelligent control system: adopting advanced PLC control, realizing precise production management.

• Space optimization design: improve site utilization and reduce land occupation area.

• Profit maximization: significantly increase product profit margins through automated production.

Industry-leading technological content

• International advanced technology: adopting German CLC wall material technology and equipment

• Adjustable parameters: production speed and product density can be precisely adjusted according to demand.

• Stable and reliable: high-precision hydraulic components ensure the long-term stable operation of the equipment.

• Environmental protection and energy saving: in line with the green manufacturing standards, low energy consumption and pollution.

Complete equipment configuration system

Ten specialized systems

1. Material storage system: scientific and reasonable matching capacity, equipped with dust removal device, arch breaking system and electronic meter.

2. Feeding system: screw conveyor for fast feeding without dust, customized length according to the workshop

3. Measuring system: precise liquid and powder weighing system to ensure accurate proportioning.

4. Mixing system: efficient and uniform mixing and stirring to ensure the quality of materials.

5. Automatic cleaning system: keep the equipment clean, improve production efficiency

6. Forming mold car: precision molding to ensure stable product quality

7. Automatic tube pumping system: improve production efficiency and reduce labor intensity.

8. PLC electric control system: intelligent control core, realize precise operation.

9. Automatic plate output system: realize automatic output of finished products

10. Packing and running system: automatic packing and stacking, reducing manual operation.

Excellent product performance characteristics

Lightweight and environmentally friendly building materials

• Light weight: Compared with traditional materials, the weight is greatly reduced.

• High strength: excellent compression and impact resistance.

• Heat and sound insulation: good heat and sound insulation effects

• Waterproof and moisture-proof: excellent moisture-proof and water-proof performance

• Anti-seismic performance: good anti-seismic ability.

Convenient and efficient construction

• Convenient installation: can be nailed, sawn and slotted, flexible on-site construction.

• Space-saving: thin thickness, increasing the use area of the building.

• Cost reduction: reduce the overall weight of the building, saving construction costs.

• Wide application: suitable for partition walls of high-rise buildings, steel structure houses, villas, etc.

Scientific investment and plant construction planning

Requirements for plant construction

• Production plant: 20-60 meters in width, 80-200 meters in length, and more than 6 meters in height.

• Conservation area: 2000-8000 square meters (adjusted flexibly according to the output)

• Total land area: 8-30 acres

• Water and electricity requirements: electricity 200-800 kW, water 80-500 tons/day

Raw material configuration program

Main raw materials include:

• 425R silicate cement (mandatory)

• Fly ash (optional)

• Stone powder fine powder (optional)

• Sand (mud content ≤ 2%, optional)

• Slag powder fine powder (optional)

• Special additives (provided by equipment suppliers)

Remarkable investment benefit advantage

Outstanding economic benefits

• Less investment ratio: lower investment cost compared with similar equipment

• Large return on income: large product profit margin, high return on investment

• Low production cost: automated production reduces labor and operating costs

• Good market prospects: the market demand for green building materials continues to grow

Strong production flexibility

• Adjustable scale: Suitable for various scales of production needs.

• Product diversification: solid wall panels, hollow wall panels and other products can be produced.

• Adjustable production capacity: flexible adjustment of production capacity according to market demand.

Perfect technical support services

Provide a full range of after-sales service:

• Plant planning and design: professional team provides scientific layout program.

• Equipment installation and commissioning: technical engineers on-site installation guidance

• Production technology training: complete operation and maintenance training.

• Parts supply guarantee: establish a perfect supply chain of parts

• Technical upgrading support: Continuously provide production process optimization solutions.

Wide range of applications

The products are suitable for:

• High-rise buildings: indoor partition walls, external wall insulation

• Industrial buildings: partition walls of factories and warehouses

• Civil buildings: villas, residential partition walls

• Special building: all kinds of buildings that need lightweight partition wall.

With its advanced technology, excellent performance and significant economic benefits, the fully automatic horizontal wall panel production line has become the ideal choice in the field of modern construction industrialization. We are committed to providing customers with a full range of services from equipment selection, plant planning, technical training to after-sales support to help investors gain competitive advantage in the green building materials market. Welcome to visit us and create a better future for building industrialization!