Cut-to-length hollow wall panel production equipment: intelligent solutions for leading the industrialization of modern construction

Fully automatic production line system with leading technology

Cutting-type hollow core wallboard production line adopts international advanced German CLC technology, integrating electrical, hydraulic and mechanical control in integrated design. The whole line contains six core systems: batching and mixing system, automatic grouting system, mold turning system, transfer system, finished product maintenance system, and demolding and stacking system. It adopts advanced industrial PLC control system and high-precision hydraulic components to ensure the safe and stable operation of the equipment and realize intelligent production management.

Excellent Product Performance Characteristics

Green environmental protection and energy saving

The product meets the national green building standards and realizes the recycling of resources by taking all kinds of industrial solid wastes (fly ash, coal gangue, quartz sand, etc.) as raw materials. It has obtained international environmental protection certification and is characterized by low energy consumption, harmlessness and pollution-free.

Excellent physical properties

• Light weight and high strength: the weight is only 1/4-1/3 of the traditional materials, and the compressive strength reaches more than 5.0MPa.

• Heat and sound insulation: excellent heat and sound insulation performance, sound insulation amount reaches more than 35dB.

• Waterproof and moisture-proof: compact structure, excellent moisture-proof performance.

• Seismic performance: good seismic performance, suitable for high-rise buildings.

• Convenient construction: can be nailed, sawn and slotted, easy to install.

Intelligent production line advantages

Highly automated

The whole production line realizes fully automated operation, which greatly saves labor cost and improves production efficiency. Adopting PLC intelligent control system, production speed and product density can be precisely adjusted.

High technological content

The introduction of international advanced technology and special foam additives ensures stable and reliable product quality. The layout of production line is scientific, with high space utilization rate, reducing land occupation area.

Excellent production efficiency

The daily production capacity reaches 800-3000 square meters, and the output can be flexibly adjusted according to the market demand. Moulds are recycled to realize continuous production.

Complete equipment configuration system

Ten core systems

1. Material storage system: equipped with dust removal device, arch breaking system and electronic level meter

2. Feeding system: Screw conveyor for fast feeding without powder and dust

3. Measuring system: precise liquid and powder weighing system

4. Mixing system: efficient and uniform mixing and stirring

5. Automatic cleaning system: to ensure the cleanliness of the equipment

6. Molding car: precision molding to ensure product quality

7. Automatic extraction and insertion system: improve production efficiency

8. PLC electronic control system: intelligent control core.

9. Automatic plate output system: realizing automatic production

10. Packing and running system: automatic packing and stacking of finished products

Global Successful Cases

Large-scale residential projects in the Middle East

Provide a full set of cut hollow wall panel production line for a government housing project in the Middle East, with an annual production capacity of 400,000 square meters. The project makes full use of the rich quartz sand resources in the region, and the products are perfectly adapted to the high temperature and dry climate conditions. The excellent performance of the products has been highly recognized by the local government, and has become a green building demonstration project in the region.

Industrial Park Construction in Southeast Asia

In a large-scale industrial park project in Southeast Asia, the whole automated production line has been running stably for many years, with an annual output of 300,000 square meters of various wall panels. The production line adopts a special formula adapted to the tropical climate, which maintains stable production efficiency and product quality under high temperature and high humidity environments, and has been highly evaluated by many international enterprises.

Requirements for investing in the factory

Factory building and infrastructure

• Production plant: 20-60 meters in width, 80-200 meters in length, and more than 6 meters in height.

• Conservation area: 2,000-8,000 square meters (adjusted according to production)

• Total land area: 8-30 acres

• Water and electricity demand: electricity 200-800 kW, water 80-500 tons/day

Raw material configuration program

Main raw materials include:

• 425R silicate cement (mandatory)

• Fly ash (optional)

• Stone powder fine powder (optional)

• Sand (mud content ≤ 2%, optional)

• Slag powder fine powder (optional)

• Special additives (provided by equipment suppliers)

Significant investment benefits

Cost advantage is obvious

• Low cost of raw materials, can be locally sourced

• High degree of automation, labor cost saving more than 50%

• Low energy consumption, economic operation cost

• Enjoy policy subsidies, high return on investment

Broad market prospect

With the acceleration of global industrialization of construction, the market demand for lightweight wall panels continues to grow. The products are widely used in

• Partition walls of high-rise buildings

• Steel prefabricated houses

• Villa facades and partition walls

• Industrial plant construction

• Commercial building decoration

Perfect technical support service

Provide a full range of after-sale technical support:

• Plant planning and design: professional team to provide scientific and reasonable plant layout program

• Equipment installation and commissioning: technical engineers on-site installation and commissioning

• Production technology training: complete operation and maintenance training.

• Parts supply guarantee: establish a perfect supply chain of parts

• Technical upgrading services: Continuously provide production process improvement program.

With its advanced technology, excellent performance and significant economic benefits, the cutting-type hollow wall panel production equipment has become the ideal choice in the field of modern construction industrialization. We are committed to providing customers with a full range of services from equipment selection, plant planning, technical training to after-sales support, helping investors gain a competitive advantage in the global construction market. Welcome to visit us and create a better future of green building!