Homogeneous self-insulating block equipment - leading intelligent manufacturing solutions for building energy efficiency and structural integration

Product Overview

The homogeneous self-insulation block equipment adopts German advanced CLC technology, specializing in the production of various types of high-performance self-insulation block products, including homogeneous self-insulation blocks, EPS self-insulation blocks, EPS composite self-insulation blocks, and polystyrene granule lightweight aggregate concrete blocks, etc. The equipment integrates the building insulation function and the wall enclosure function, realizing the same life span of the insulation and the wall. This equipment integrates building thermal insulation function and wall enclosure function, realizes the same life span of thermal insulation and wall, fundamentally solves the quality and safety of thermal insulation project and fire prevention problem, and is a major innovation in the integration of building energy-saving and structural technology.

Product features and advantages

1. Fully automatic intelligent production line

• Adopting fully automatic production line and numerical control operation, greatly saving labor and time.

• Automatic measuring and feeding, pouring and mixing, low labor intensity, and can be operated by ordinary female workers.

2. Excellent waterproof performance

• Adopt German imported formula and production technology

• Excellent waterproof performance, effectively solve the traditional autoclaved aerated block problems such as hollowing, spalling and water seepage.

3. High-precision and high-speed cutting system

• Newly researched and developed high-precision block and wall panel grooving machine, with standard size, no breakage and no plastering.

• Suitable for long mold box, square mold box, can cut various sizes, less waste, low cost.

• High-speed cutting saw with high cutting speed, high stability, durability and easy maintenance.

• Various models of cutting saws are available to meet different production needs.

4. Environmental protection and energy saving maintenance process

• Adopting unique natural circulation conservation system (can be equipped with new air energy conservation).

• Non-autoclave production method, no need for high temperature vaporization, low energy consumption, environmental protection and energy saving.

• Easy to pass the environmental assessment, in line with national environmental policy requirements.

5. Wide choice of raw materials

• Local materials can be used to reduce production costs

• Available raw materials include: sand, fly ash, slag, stone powder, phosphorus gypsum, slag, industrial tailings, construction waste, etc.

6. Complete project support

• Provide a multi-purpose overall solution

• According to the local raw material prices, market conditions, to provide production costs, product profits, market prospects and construction investment planning analysis.

• Provide free equipment quotation, project report, picture data, etc.

• Provide perfect project investment program from the early stage of the project to the production of the plant.

Advantages of homogeneous self-insulating blocks

1. Light weight and high strength

• The bulk density is 500-800kg/m³, which effectively reduces the main load and investment cost.

• Strength can be increased according to design requirements (A2.5-A3.5).

2. Stable quality

• Small water absorption, reduce the quality of internal and external walls, such as hollowing, cracking and other quality problems.

3. Low cost

• Heat transfer coefficient and thermal inertia indexes have reached the requirements of energy saving (energy saving of more than 60%).

• The wall does not need to do another external insulation treatment, reducing construction costs.

4. Insulation and energy saving

• Containing polystyrene foam particles and the characteristics of foam concrete.

• Thermal insulation and wall "two-in-one", to avoid the common disease of external thermal insulation falling off and cracking.

5. Convenient construction

• Standardized construction specifications, simple and fast operation

• Easy for construction personnel to learn and understand, improve construction efficiency.

Requirements of factory building and water and electricity

Production site requirements

• Production plant: 20-60 meters wide, 80-200 meters long and 6 meters high.

• Product maintenance area: 2000-8000 square meters (adjusted flexibly according to the size of equipment production)

• Total factory area: 8-30 acres (adjusted flexibly according to sales volume)

Water and electricity demand

• Water consumption: 80-500 tons/day

• Electricity consumption: 200-800 kW (total power)

Raw materials for production

1. Cement: 425R silicate cement (required)

2. EPS polystyrene pellets (required)

3. Fly ash (optional)

4. Stone powder fine powder (optional)

5. Sand (mud content ≤ 2%, optional)

6. Slag powder fine powder (optional)

7. Additives (provided by equipment suppliers)

Reasons for choosing us

• Leading technology: the introduction of advanced technology from Germany ensures the excellent performance of the equipment.

• Rich experience: years of focus on self-insulation block equipment development and manufacturing

• Customized service: provide personalized solutions according to customer needs

• All-round support: from project planning to operation, provide all-round technical support.

• High return on investment: low production cost, good market prospect, fast return on investment.

Welcome to contact us for more details of homogeneous self-insulation block equipment and project investment program! We will provide you with professional technical advice and a full range of services.