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Driven by environmental protection policy and circular economy, comprehensive utilization of fly ash has become an inevitable choice for coal-fired power plants and coal-using enterprises. With advanced brick-making technology and mature production process, we provide you with a complete solution for making bricks from fly ash, realizing the perfect transformation of industrial waste into high-value building materials, and assisting the green transformation and sustainable development of enterprises.
Adopting German CLC foam concrete technology, combined with special activator, it significantly improves the activity of fly ash, so that its dosage in building materials can reach more than 70%, significantly reducing the amount of cement and saving production costs.
Fully-automatic batching system, accurately controlling the mixing ratio of fly ash.
PLC intelligent control, realizing the automation of the whole production process.
Online quality monitoring to ensure stable product quality
Intelligent management of energy consumption, reducing production and operation costs
Lightweight thermal insulation blocks: dry density 400-800kg/m³, thermal conductivity 0.12-0.20W/(m-K).
High-strength load-bearing blocks: compressive strength up to 15MPa or above
Self-insulated blocks: integrated thermal insulation structure, meeting the requirements of building energy-saving.
Decorative bricks: rich surface texture, good decorative effect.
Light weight and high strength: the weight is only 1/3 of the clay brick, and the strength is comparable.
Heat preservation and insulation: low thermal conductivity, remarkable energy-saving effect.
Fire prevention and durability: Class A fire prevention, long service life.
Environmentally friendly and healthy: non-radioactive, no release of harmful substances.
Fly ash → sieving and removing impurities → quantitative conveying → activation treatment
Cement+fly ash+additives→automatic measurement→high-efficiency mixing→foaming treatment
Pouring into mold → static stop foaming → demolding and cutting → steam maintenance → finished product packaging
Equipment investment: 2-8 million yuan (according to the capacity configuration)
Plant requirements: 2000-5000 square meters
Power configuration: 200-500kW
Raw material cost: fly ash (free or low price), cement, additives
Energy cost: electricity consumption 15-25 degrees/cubic meter, steam consumption 0.2-0.3 tons/cubic meter
Labor cost: per capita capacity 100-200 cubic meters/person-day
Project scale: annual output of 300,000 cubic meters of fly ash blocks
Technical characteristics:
Fly ash mixing amount reaches 75%.
Fully automated production line, only 20 people to operate
The products are certified as green building materials
Economic benefits:
Annual consumption of 150,000 tons of fly ash
Annual output value of 90 million yuan
Annual profit of 25 million yuan
Saving 100 mu of land for stockpiling
Transformation content:
Utilizing the existing plant to transform the production line for making bricks with fly ash
Introducing advanced activation technology and equipment
Developing high value-added product series
Transformation effect:
Reduce product cost by 30
Significantly improved product grade
Enhanced market competitiveness
Realize green transformation and development
Enjoy tax incentives for comprehensive utilization of resources
Conform to environmental protection industrial policy guidance
Incorporated into circular economy demonstration projects
Receive special funding support for energy saving and emission reduction
China Environmental Labeling Product Certification
Green Building Material Evaluation Labeling
Resource Comprehensive Utilization Product Certification
Construction Material Access License
Project feasibility analysis
Production process design
Equipment selection and configuration
Installation and commissioning services
Technical training guidance
Production optimization suggestions
24 hours technical consultation
48 hours on-site service
Regular technical upgrades
Spare parts supply guarantee
Provide the whole process of services from planning and design, equipment supply, installation and commissioning to production and operation.
Provide technology authorization to existing building materials enterprises to help transformation and upgrading.
Undertake engineering design, procurement, construction general contracting to ensure the smooth implementation of the project.
Welcome to inquire about fly ash brick making solution, we will provide you with it:
Free service:
🔍 Project feasibility analysis
📊 Investment benefit assessment
🏭 Process program design
🔧 Equipment selection suggestions
The professional team provides all-round technical support to help you successfully implement the fly ash resource utilization project.
Let us work together to promote the utilization of fly ash resources and contribute to the construction of a resource-saving and environment-friendly society!
To find out more about our products and solutions, please fill out the form below and one of our experts will get back to you shortly.