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Fly Ash Brick Manufacturing Solution

Provide professional coal ash powder brick making solutions, including automatic production line design, equipment manufacturing and process support, to achieve comprehensive utilization of resources, reduce production costs and improve the quality of brick products.

 

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Product Inquiry

Fly Ash Brick Manufacturing Solution: Efficiently Converting Industrial Waste to Create New Green Building Materials

A New Era of Resourceful Utilization of Fly Ash

Driven by environmental protection policy and circular economy, comprehensive utilization of fly ash has become an inevitable choice for coal-fired power plants and coal-using enterprises. With advanced brick-making technology and mature production process, we provide you with a complete solution for making bricks from fly ash, realizing the perfect transformation of industrial waste into high-value building materials, and assisting the green transformation and sustainable development of enterprises.

Core Technology Advantage

Internationally leading fly ash activation technology

Adopting German CLC foam concrete technology, combined with special activator, it significantly improves the activity of fly ash, so that its dosage in building materials can reach more than 70%, significantly reducing the amount of cement and saving production costs.

Intelligent production line

  • Fully-automatic batching system, accurately controlling the mixing ratio of fly ash.

  • PLC intelligent control, realizing the automation of the whole production process.

  • Online quality monitoring to ensure stable product quality

  • Intelligent management of energy consumption, reducing production and operation costs

Diversified product selection

Main product series

  • Lightweight thermal insulation blocks: dry density 400-800kg/m³, thermal conductivity 0.12-0.20W/(m-K).

  • High-strength load-bearing blocks: compressive strength up to 15MPa or above

  • Self-insulated blocks: integrated thermal insulation structure, meeting the requirements of building energy-saving.

  • Decorative bricks: rich surface texture, good decorative effect.

Product Performance Characteristics

  • Light weight and high strength: the weight is only 1/3 of the clay brick, and the strength is comparable.

  • Heat preservation and insulation: low thermal conductivity, remarkable energy-saving effect.

  • Fire prevention and durability: Class A fire prevention, long service life.

  • Environmentally friendly and healthy: non-radioactive, no release of harmful substances.

Production process

Raw material pretreatment section

Fly ash → sieving and removing impurities → quantitative conveying → activation treatment

Batching and mixing section

Cement+fly ash+additives→automatic measurement→high-efficiency mixing→foaming treatment

Molding and maintenance section

Pouring into mold → static stop foaming → demolding and cutting → steam maintenance → finished product packaging

Economic Benefit Analysis

Investment cost

  • Equipment investment: 2-8 million yuan (according to the capacity configuration)

  • Plant requirements: 2000-5000 square meters

  • Power configuration: 200-500kW

Operation Cost

  • Raw material cost: fly ash (free or low price), cement, additives

  • Energy cost: electricity consumption 15-25 degrees/cubic meter, steam consumption 0.2-0.3 tons/cubic meter

  • Labor cost: per capita capacity 100-200 cubic meters/person-day

Successful Cases

Case 1: A large power plant fly ash comprehensive utilization project

Project scale: annual output of 300,000 cubic meters of fly ash blocks
Technical characteristics:

  • Fly ash mixing amount reaches 75%.

  • Fully automated production line, only 20 people to operate

  • The products are certified as green building materials

Economic benefits:

  • Annual consumption of 150,000 tons of fly ash

  • Annual output value of 90 million yuan

  • Annual profit of 25 million yuan

  • Saving 100 mu of land for stockpiling

Case 2: A building materials enterprise transformation and upgrading project

Transformation content:

  • Utilizing the existing plant to transform the production line for making bricks with fly ash

  • Introducing advanced activation technology and equipment

  • Developing high value-added product series

Transformation effect:

  • Reduce product cost by 30

  • Significantly improved product grade

  • Enhanced market competitiveness

  • Realize green transformation and development

Policy support and certification

National policy support

  • Enjoy tax incentives for comprehensive utilization of resources

  • Conform to environmental protection industrial policy guidance

  • Incorporated into circular economy demonstration projects

  • Receive special funding support for energy saving and emission reduction

Product Certification

  • China Environmental Labeling Product Certification

  • Green Building Material Evaluation Labeling

  • Resource Comprehensive Utilization Product Certification

  • Construction Material Access License

Technical Services and Support

Technical Support

  • Project feasibility analysis

  • Production process design

  • Equipment selection and configuration

  • Installation and commissioning services

  • Technical training guidance

  • Production optimization suggestions

After-sales service commitment

  • 24 hours technical consultation

  • 48 hours on-site service

  • Regular technical upgrades

  • Spare parts supply guarantee

Cooperation Mode

Overall solution

Provide the whole process of services from planning and design, equipment supply, installation and commissioning to production and operation.

Technology Authorization Cooperation

Provide technology authorization to existing building materials enterprises to help transformation and upgrading.

EPC service

Undertake engineering design, procurement, construction general contracting to ensure the smooth implementation of the project.

Contact us

Welcome to inquire about fly ash brick making solution, we will provide you with it:

Free service:

  • 🔍 Project feasibility analysis

  • 📊 Investment benefit assessment

  • 🏭 Process program design

  • 🔧 Equipment selection suggestions

The professional team provides all-round technical support to help you successfully implement the fly ash resource utilization project.

Let us work together to promote the utilization of fly ash resources and contribute to the construction of a resource-saving and environment-friendly society!

CONTACT US

To find out more about our products and solutions, please fill out the form below and one of our experts will get back to you shortly.

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